Heat resistance and low volatility
High-temperature or continuously energized environments require control of volatilization, exudation, and performance degradation risks.
Plasticizer selection solutions for balancing PVC wire and cable performance, compliance, and cost.
Henan GO Biotech Co., Ltd. provides structured plasticizer selection support for PVC wire and cable manufacturers. Through the synergistic use of primary and secondary plasticizers, we help balance electrical insulation, heat and cold resistance, migration resistance, environmental compliance, and formulation efficiency.
PVC wire and cable plasticizer
Environment-friendly plasticizer solution
Heat-resistant cable material
Non-phthalate plasticizers
Cable insulation formula
Industry Requirements: PVC cable formulations require performance limits to be defined according to operating conditions.
Plasticizers affect not only the flexibility and extrusion processability of PVC, but also the thermal aging, low-temperature bending, volatilization and migration, and long-term electrical stability of insulation and sheathing layers. A single product is generally unable to meet all requirements.
Low-temperature flexibility
Cold regions, cold storage facilities, and equipment cables require reduced risks of hardening and brittleness.
Insulation Reliability
The plasticizer system should match the target electrical performance, migration control, and aging-resistance requirements.
Compliance and Cost
Export, non-toxic, or specialized applications require consideration of both non-phthalate options and formulation cost efficiency.
Solution: Match Plasticizer Systems to Application Scenarios
The selection process follows: operating condition assessment — primary plasticizer matching — secondary component reinforcement — formulation validation.
General PVC Insulation and Sheathing Compound Solution
DINP is used as a general-purpose primary plasticizer for standard cables and building wiring rated from 70°C to 90°C. It can be combined with ESBO to improve thermal stability and long-term formulation performance.
DINP
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ESBO
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90°C Outdoor Cable and Premium Environmentally Friendly Insulation Solution
DPHP is designed for heat- and aging-resistance requirements. DOTP and DEHCH can be used in non-phthalate, environmentally friendly insulation systems. The specific selection should consider target market regulations, low-temperature requirements, and long-term service conditions.
105°C High-Temperature Cable and Automotive Wire Harness Solution
TOTM is suitable for PVC wire and cable systems requiring higher heat-aging resistance, low volatility, extraction resistance, and insulation stability. It can be used for automotive wire harnesses, high-temperature cables, and internal wiring for industrial equipment.
TOTM
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Cold-Resistant, Non-Toxic, and Cost-Sensitive Cable Solutions
DOA is commonly blended with DINP, DOTP, or DPHP to improve low-temperature flexibility. ATBC is suitable for specialized applications with material safety requirements, while EFAME can serve as an environmentally friendly secondary plasticizer to optimize cost and processing performance.
Note:Henan GO Biotech Co., Ltd. provides selection support for plasticizers including DINP, DPHP, DOTP, TOTM, DEHCH, DOA, ESBO, EFAME, and ATBC. Specific grades, addition ratios, and final performance depend on the raw material system, processing conditions, and end-use standards. Targeted formulation testing and compliance assessments should be completed before mass production.
Recommended Products
DPHP plasticizer, heat-resistant and migration-resistant
DPHP is a phthalate plasticizer primarily used in flexible PVC, rubber, and other polymer materials. With its low volatility, low migration, good heat resistance, and stable processing performance, DPHP enhances the flexibility, durability, and long-term performance of materials, and is widely used in wires and cables, PVC flooring, artificial leather, automotive interiors, and industrial products.
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DINP is a general-purpose plasticizer with low volatility and high stability.
DINP is a general-purpose phthalate plasticizer with good PVC compatibility, low volatility, and migration resistance. It effectively improves the flexibility, processability, and long-term stability of flexible PVC materials. DINP is widely used in wires and cables, PVC films, artificial leather, hoses, and other fields.
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DOTP is an environmentally friendly plasticizer with flexible and stable properties.
DOTP is an environmentally friendly, non-phthalic plasticizer with good PVC compatibility, excellent flexibility, low volatility, and good electrical insulation properties. DOTP is widely used in PVC wires and cables, films, artificial leather, hoses, and other flexible PVC products, suitable for applications requiring environmental protection, safety, and long-term stability.
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DEHCH low-migration plasticizer, high stability
DEHCH is a non-phthalic acid environmentally friendly plasticizer with good PVC compatibility, low volatility, low migration, and excellent durability. DEHCH can impart good flexibility, processing performance, and long-term stability to PVC materials, making it suitable for applications with high requirements for environmental protection, safety, and durability, such as medical supplies, automotive interiors, wires and cables, and high-end flexible PVC products.
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TOTM heat-resistant plasticizer with high-temperature stability.
TOTM features low volatility, low migration, and excellent heat stability, effectively improving the service life and performance retention of flexible PVC materials in high-temperature environments. TOTM is widely used in high-temperature resistant wires and cables, automotive interior materials, industrial hoses, and other demanding flexible PVC products.
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